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Capabilities

Core system capabilities, each traceable to a warehouse-floor outcome.

Ten capabilities that make BEAM WHMS a warehouse execution system rather than an inventory ledger — and the measurable targets each one is designed to hit.

Capability 01

Barcode-driven mobile execution

The warehouse worker's mobile app is a first-class product — every flow is scan-driven.

No expensive RF hardware required — mobile-first by design.

1

Receive

6 scan steps

Scan PO → scan item → enter qty → scan batch → QC → GRN. Quantity, batch and QC are captured before the receipt is committed.

2

Putaway

Directed, not manual

Scan LPN → system directs to bin A-03-04-02 → move → scan destination → confirm. The bin is named by the system, never chosen freely.

3

Pick

Two-scan verification

Task shows bin, SKU and qty → scan SKU → scan bin → confirm. Scanning both SKU and bin is what makes pick accuracy exceed 99.5%.

Capability 02

Enterprise inventory model

Stock tracked through the full physical hierarchy - the foundation of the entire system, not a bolt-on.

Physical Hierarchy (10 Levels)
Level 7 · smallest unit

Bin

The smallest addressable location, written as A-03-04-02. Every directed putaway, scan and count resolves to a bin.

Hover or select any level to see what it carries across the complete warehouse spatial architecture.

11 stock states

On HandReservedAvailableAllocatedPickedPackedIn TransitBlockedQC HoldDamagedExpired
Capability 03

LPN / license plate tracking

One scan per pallet instead of one scan per item.

LPN000012345
The unit of movement · Pallet licence plate

The license plate barcode printed on the pallet. This single identifier is what operators scan at putaway, pick and dispatch.

20 cartons
Packaging level 2 · Pallet → Carton

The physical contents of the pallet. Cartons sit between pallet and box in the packaging hierarchy, so the pallet can be moved without unpacking.

3 SKUs, 800 pcs (SKU A 500 · SKU B 200 · SKU C 100)
800 pcs across 3 SKUs · A 500 · B 200 · C 100

Mixed-SKU contents totalling 800 pieces. Because the LPN knows what is inside, picking can target a single SKU and still move the whole pallet.

Where it pays off

Especially powerful for manufacturing, FMCG and 3PL operations — where the unit of movement is the pallet, not the piece.

Operators scan the license plate once at putaway, once at pick, and once at dispatch.

Capability 04

Intelligent picking that scales with your volume

The same platform runs a single-order operation today and a thousand-order wave tomorrow.

VolumeModeHow it works
BasicSingle orderOne order, one picker
MediumBatch picking20 orders collected together, sorted by order
EnterpriseWave picking1,000 orders → wave → zone allocation → pick → sort → pack
AdvancedCluster pickingOne picker + multi-order trolley
RoadmapAI pick-path optimisationIntelligent path planning beyond wave and cluster
Capability 05

Packing station with weight verification

Weigh the box. A mismatch stops the shipment before it reaches the dock.

Scan orderStep 1

The pack station loads the order and its expected contents before a single item goes in the box.

Scan every itemStep 2

Each item is scanned into the carton. This catches the wrong SKU being packed.

WeighStep 3

The carton is weighed and compared against the expected weight derived from the scanned contents.

Flag error — expected 2.4 kg, actual 1.1 kgMismatch → dispatch blocked

A 1.3 kg shortfall means something is missing. Scan verification alone would not catch this: every item scanned was the right item. Weight verification is what closes the gap.

Label & sealStep 4

Shipping label generated and the carton sealed — only after the weight clears.

DispatchStep 5

Shipment confirmed, carrier notified, e-Way Bill generated. Target: 30% reduction in wrong shipments.

Dramatically reduces wrong shipments — targeted 30% reduction.

Why weight verification works

Scan verification catches the wrong item. Weight verification catches the missing item — the failure mode that scans alone miss.

The station compares actual against expected weight and blocks dispatch on a mismatch, so the error is caught before the shipment leaves the dock.

Capability 06

Smart carrier selection

A shipping engine abstraction layer — not hardcoded carriers.

DelhiveryBlueDartDTDCShiprocketXpressbeesEcom Express
Chosen automatically by
  • PIN-code serviceability
  • COD availability
  • Weight and dimensions
  • SLA and cost
  • Carrier performance history
What that buys you
  • Carriers can be added or swapped without re-implementation
  • Rates and routing rules stay in configuration
  • No carrier-specific code paths in the execution layer
Capability 07

India-first GST layer

An architecture component, not an add-on.

  • GSTIN-aware warehouse and company structure, with multiple GSTINs
  • HSN/SAC, GST tax breakup, bill-to / ship-to
  • E-Invoice / IRN and e-Way Bill generation with vehicle updates in under 2 minutes
  • Stock transfer between GST registrations, delivery challans, transporter / LR / AWB masters
Capability 08
3PL multi-tenant operations

Run many clients in one warehouse — Client A, B and C each with isolated inventory — plus usage-based billing:

  • Storage per pallet/day or CBM
  • Inbound and outbound handling fees
  • Pick / pack / label / return fees
  • VAS, labour and transportation
Capability 09
Manufacturing warehouse

Full RM → WIP → FG flows with native MES integration:

  • Material issue to production and material return
  • WIP movement and FG receipt
  • Batch creation, QC hold, rejection, scrap
  • By-products and production reservations
Capability 10

Warehouse control tower

Not 100 generic reports — one control tower over the metrics that actually drive warehouse decisions.

Accuracy

Inventory accuracy · Pick accuracy · Order fill rate

Speed

Dock-to-stock time · Lines per hour

Space

Space utilisation · Ageing · Dead stock

Risk

Expiry risk · SLA tracking

Outcome targets

The numbers these capabilities are aimed at.

Published pilot-programme targets across inventory, picking, compliance and utilisation.

> 99%
Inventory accuracy
> 99.5%
Pick accuracy
< 4 hours
Order cycle time
< 15 min/PO
Dock-to-stock
< 2 min
E-Way Bill generation
> 80%
Warehouse utilisation
Next step

Walk through the capabilities on your own data.

One walkthrough covering receiving, wave picking, packing with weight verification, e-Way Bill generation and multi-tenant 3PL billing.

Outcome figures are published pilot-programme targets, not guarantees for individual deployments.