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BeamMES/Industries
Batch & Process Manufacturing

Purpose-Built for Batch & Process Industries

Beam MES is engineered specifically for plants running batch reactors, cleanroom suites, and multi-stage formulations — starting with specialty chemicals, pharmaceuticals, and process manufacturing.

Process Operations Platform

Enterprise MES for Batch Chemical & Pharma Facilities

Validated Architecture
Beam MES Process Industry Operations
Specialty & Fine Chemicals (Lead Segment)
Core Industry Sectors

Dedicated Industry Solutions

Configured around the exact recipe scaling, reactor envelopes, and regulatory compliance standards of your sector.

Lead Segment
Chemicals

Precision Batch Processing & Multi-Reactor Control

Purpose-built for chemical plants running multiple batch reactors where paper records, complex catalyst dosing, exothermic reaction monitoring, and rework blending have become difficult to manage.
Supported Standards:
REACHISO 9001OSHA PSM
Key Capabilities:
  • Dynamic reactor temperature and jacket pressure profiling via OPC UA
  • Point-of-use material barcode verification preventing wrong catalyst charging
  • Multi-tier genealogy tracking across staging vessels, tank heels, and rework blends
  • Immediate deviation containment and review-by-exception QA release
Eliminates manual math errors & delivers 60-second bi-directional lot genealogy
Regulated cGMP
Pharmaceuticals, Formulations & APIs

21 CFR Part 11 & Schedule M Compliant Execution

Digitize Master Batch Records into guided cleanroom execution workflows. Designed to support FDA 21 CFR Part 11, EU Annex 11, and India's Revised Schedule M requirements with ALCOA+ data integrity.
Supported Standards:
FDA 21 CFR Part 11EU Annex 11Revised Schedule MGAMP 5
Key Capabilities:
  • Precision weighing scale integration with automated tare and potency scaling
  • Granular role-based access control and dual-witness electronic signatures
  • Immutable, time-stamped digital audit trails with reasons-for-change logging
  • Complete bi-directional recall query execution in under 60 seconds
3.5x faster QA batch release with review-by-exception and zero paper chasing
Process Execution Suite
Batch Process Manufacturing

Enterprise Execution for Batch Reactors & Mixing Vessels

The comprehensive batch execution system bridging enterprise ERP production schedules with shop-floor machine telemetry without replacing your existing control hardware.
Supported Standards:
ISA-88 (S88)ISA-95ISO 22000
Key Capabilities:
  • Automatic dynamic formula scaling preserving exact concentration ratios
  • Real-time vessel status monitoring across active reactors and holding tanks
  • Direct SCADA and PLC sensor integration binding telemetry into the batch record
  • Enforced procedural discipline preventing skipped sampling or mixing phases
Real-time vessel scheduling, automated OEE analytics, and unified batch records
Also Supported Across Process Manufacturing

Adjacent Batch & Formulation Sectors

Plants running batch reactors and mixing vessels where paper records and manual spreadsheets create compliance bottlenecks and operational variation:

Paints, Inks & Coatings

Multi-stage dispersion, solvent and resin blending, pigment grind tracking, and clean-in-place (CIP) line clearances.

Active Pharmaceutical Ingredients (APIs)

Multi-stage crystallization, centrifuge processing, vacuum drying, and rigorous raw-to-finish regulatory genealogy.

Contract Manufacturing (CDMO / CMO)

High-mix manufacturing campaigns requiring fast clean-in-place (CIP) line clearances and strict client batch segregation.

Start with One Unit and Expand

You do not need to digitise the whole facility at once. Many chemical and pharma plants start with a single reactor train or high-value product line.

Discuss Phased Deployment
Operational Value

Why Batch Manufacturers Choose Beam MES

Immediate operational control, recipe integrity, and reliable digital records across your production facility.

Formulation & Recipe Integrity

Safeguard master recipes with controlled versioning, automated tolerance limits, and scale verification at dispensing.

  • Zero unauthorized recipe changes
  • Mandatory barcode material checks
  • Automated dynamic batch scaling

Continuous Audit Readiness

Support customer audits and regulatory inspections with time-stamped, user-attributed records and fast traceability.

  • Mock recalls in under 60 seconds
  • Review-by-exception QA release
  • Full raw-to-finish lot genealogy

Real-Time Shop Floor Control

Replace clipboard logbooks with live supervisor dashboards, automated OEE analytics, and machine telemetry.

  • Live reactor and line telemetry
  • Clean-In-Place turnaround logs
  • ERP synchronization without data silos
Plant Assessment

Discuss Your Manufacturing Workflow

Connect with a Beam MES specialist to explore a demonstration configured around your reactors, cleanroom suites, or formulation lines.